Removal and Installation of the Bump Stops

Dismantling

  1. Before starting the work, note the location of the bump stops.
  2. Unscrew the elements of bump stops mounting to the frame and suspension elements.
  3. Rate the degree of wear and damage of mounting elements. Replace if necessary.
  4. Clean the bearings under the bump stop.

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Removal and installation of the control arm bushings without outer metal shell.

Removal

Attention! Before starting a  work of the removing and installing of the control arm bushings without outer metal shell, choose the metal tubings (hub base and hub driver) for the removal and installation of bushing. O.D. of the hub driver must be the same as O.D. of the inner metal sleeve. Hub base I.D. must be 1-2 mm. bigger than O.D. of the bushing’s flange not to interfere the removing of the bushing. Forcing should be applied to the inner metal sleeve.
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Removal and installation of the control arm bushings with stepped outer metal shell.

Attention! Before starting a work of the removing and installation of the control arm bushing with stepped outer metal shell, take note of its placement. If the placement of the bushing is significant for the proper operation, mark the correct position of the bushing in the control arm. Determine the difference of the outer metal shell diameters and the direction of the bushing’s removal from the arm. Remove towards the increase of diameter. Install conversely towards the reduction of diameter.
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Removal and installation of the control arm bushings with outer metal shell.

Attention! Before starting a work of the removing and installing of the control arm bushings take note of the bushing’s placement. If the placement of the bushing is significant for the proper operation, mark the correct position for the bushing in control arm. If arm has a П-shaped profile, use the strut to avoid deformation while removing and installing the bushings.
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Removal and installation of the control arm bushing 4-06-2792 without outer metal shell.

Removal and installation of the control arm bushing 4-06-2792 without outer metal shell.

Attention! Control arm bushing 4-06-2792 unlike the original one does not have the outer metal shell. The installation of this bushing must be done into the outer shell of old bushing. Do not remove the old outer shell from the control arm. Remove only rubber in any convenient way.
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Removal and installation of the upper control arm bushings 3-20-711 for MMC Pajero

Attention! Control arm bushings 3-20-711 unlike the original ones do not have outer metal shell. The installation of these bushings must be done into the outer shells of the old bushings. Do not remove the old outer shells from the control arm. Remove only rubber in any convenient way.
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